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Bespoke Solutions
Macfarlane Plastics is at the forefront of technically challenging and innovative bespoke plastic packaging solutions for a diverse range of industries. We operate in markets characterised by major brand manufacturers often requiring customised packaging solutions to provide product differentiation and competitive edge in their markets.

Throughout our website you will find pictures of bespoke products for a range of different industries.

The following case study however, is to provide you with an insight into our design process and show the step by step product development process from concept through to a finished marketable product.
Case study: Castrol


History of Our Partnership

Macfarlane Plastics have a long-standing and very good relationship with Castrol BP. From the beginning of our working relationship we have strived to develop revolutionary solutions and have worked closely alongside the Castrol Packaging team and their chosen bottle suppliers to provide true product recognition for them in the Petrochemical field.

Our major Castrol Plastic Packaging Project to date has been the transfer of an original Castrol concept into the BP 5 litre dispenser for Castrol GTX Oil.

Following on from the success of this new dispenser in the marketplace Macfarlane Plastics remains continually involved with any new projects and designs for Castrol products.

Castrol GTX Oil Dispenser

Development Process
 
Step 1: Macfarlane Plastics took an initial concept brought to the table by the Castrol Packaging Team and worked in unison with the bottle supplier to develop a unique dispenser pack with Macfarlane responsible for creating a radical new easy to pour solution. Step 2: Brainstorming began to provide an alternative to the traditional screw cap on engine oil containers and provide true differentiation through both aesthetics and functionality.
Step 3: Our design consultancy team then put forward proposals providing our client with visual 3D modelling of potential dispensers using Pro/Engineer.   Step 4: After the above solution was chosen we then provided Castrol with low cost product prototype models so that they had real samples of a final product and opportunity to test its functionality before moving forward with the project.
 
Step 5: Following approval, investment in new tooling began for production of the revolutionary new closure and dispensing system.   Step 6: Castrol launched the new pack, Castrol Control System, across Europe for their quality engine oil products.

Step 7:
Macfarlane’s Research and Development department remain committed to continuous product improvement and carry out regular trials to guarantee high quality and functionality.
 
A successful solution brought to life both for Castrol and consumers

Consumer response was extremely positive and Castrol found a new packaging solution that enhanced the visibility of the product among other automotive oil packaging coupled with improved ease of use to the consumer. The dipenser is applied by push fit to ease application and does away with a sealing medium to avoid manufacturing complexity and cost. The Trade Marketing Manager for Castrol said, “ Consumers can now buy a quality engine oil with superb control and precision”.

A REVOLUTIONARY NEW DISPENSER FOR CASTROL GTX


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